
// What We Offer
Services &Capabilities
Full-service tool and stamping, from die design and build through finished part, from one source in Elmira, NY.
CNC & Precision Machining
From prototype to production, our machining shop handles turned and milled parts to tight tolerances. CNC machining centers combined with conventional mills and lathes give us the flexibility to handle complex geometries, low-volume custom work, and high-volume runs.
Specifications
| Specification | Value |
|---|---|
| Tolerances | ±0.001" or less |
| Operations | Turning / Milling |
| Prototype | Yes |
| File Formats | DXF / STEP / IGES |
Materials
Equipment
- CNC machining centers
- Conventional mills & lathes
- Surface grinders
- Vertical EDM
Metal Stamping
Mega Tool is a premier full-service tool and stamping facility. Our press room handles progressive die stamping, four-slide operations, and high-volume production runs. We work with your existing tooling or design and build dies in-house.
Specifications
| Specification | Value |
|---|---|
| Press Capacity | Up to 110 ton |
| Press Brake | 15 ton |
| Die Type | Progressive |
| Four-Slide | Yes |
| Material Thickness | 0.010"–0.250" |
| Tolerances | ±0.005" |
Materials
Equipment
- Punch presses up to 110 ton
- Press brake 15 ton
- Four-slide machine
- Coil feed & straightener
Tool & Die Making
We design, build, and maintain precision tooling in-house. Our tool room combines AutoCAD drafting, vertical EDM, and conventional machining to produce dies and fixtures built to last. Existing tooling repair and modification also available.
Specifications
| Specification | Value |
|---|---|
| Design | AutoCAD |
| EDM | Vertical EDM |
| Die Materials | D2, A2, M2, S7 |
| Tooling | Built in-house |
| Repair | Yes |
Materials
Equipment
- Vertical EDM
- AutoCAD / CAD drafting
- Conventional mills & lathes
- Surface grinders
Welding
Full-service welding capabilities across a wide range of processes and base metals. From structural fabrication to precision TIG work on thin-wall stainless, with quality-controlled results.
Specifications
| Specification | Value |
|---|---|
| SMAW | Stick |
| GTAW | TIG |
| GMAW | MIG |
| FCAW | Dual Shield |
| Spot | 75 KVA |
Materials
Equipment
- TIG welders
- MIG welders
- Stick (SMAW) welders
- Dual-shield FCAW
- 75 KVA spot / projection welder
3D Design & Services
In-house 3D design and engineering. We model parts in SolidWorks from a concept, sketch, or sample, with design-for-manufacturability built in so the part is ready to machine or stamp. Reverse engineering turns 3D scans into editable models, and FDM printing delivers rapid prototypes, fixtures, and tooling aids.
Specifications
| Specification | Value |
|---|---|
| 3D Design | SolidWorks |
| DFM Review | Included |
| 3D Scanning | Available |
| Reverse Eng. | Scan to CAD |
| FDM Printing | Available |
| File Formats | STEP / IGES |
Materials
Equipment
- SolidWorks (3D CAD)
- 3D scanner
- FDM 3D printer
Secondary Operations & Finishing
From one source, we handle the full part lifecycle: welding, heat treating, plating, deburring, and laser marking. We coordinate finishing and treating so you don't have to manage multiple vendors. Kanban inventory programs and emergency same-day or next-day delivery available for critical supply chains.
Specifications
| Specification | Value |
|---|---|
| Welding | 75 KVA |
| Assembly | Orbital riveters |
| Heat Treat | Coordinated |
| Plating | Coordinated |
| Deburring | Tumble & Manual |
| Laser Marking | Yes |
| Kanban | Available |
Materials
Equipment
- 75 KVA spot / projection welder
- Orbital riveters
- Heat treating furnaces
- Plating lines
- Tumble deburring
- Laser marking
Kanban Programs
We support managed inventory programs: your parts on the shelf, shipped when you need them.
Emergency Orders
Same-day and next-day delivery available for critical supply-chain situations.
Employee Involvement
Continuous improvement is built into how we work. Every employee takes ownership of quality.
Ready to Get Started?
Send us your drawings or describe your project. We respond within one business day.