Mega Tool & Manufacturing Corp.
End mill finishing the pocket floor of a billet aluminum part under coolant

Services &Capabilities

Full-service tool and stamping, from die design and build through finished part, from one source in Elmira, NY.

CNC & Precision Machining

From prototype to production, our machining shop handles turned and milled parts to tight tolerances. CNC machining centers combined with conventional mills and lathes give us the flexibility to handle complex geometries, low-volume custom work, and high-volume runs.

SpecificationValue
Tolerances±0.001" or less
OperationsTurning / Milling
PrototypeYes
File FormatsDXF / STEP / IGES
6061 / 7075 Aluminum1018 / 4140 Steel304 / 316 StainlessCopper / BrassTitaniumEngineering Plastics
  • CNC machining centers
  • Conventional mills & lathes
  • Surface grinders
  • Vertical EDM

Metal Stamping

Mega Tool is a premier full-service tool and stamping facility. Our press room handles progressive die stamping, four-slide operations, and high-volume production runs. We work with your existing tooling or design and build dies in-house.

SpecificationValue
Press CapacityUp to 110 ton
Press Brake15 ton
Die TypeProgressive
Four-SlideYes
Material Thickness0.010"–0.250"
Tolerances±0.005"
Cold Rolled Steel (CRS)Hot Rolled Steel (HRS)304 / 430 Stainless5052 / 6061 AluminumCopper / BrassGalvanized / HRPO
  • Punch presses up to 110 ton
  • Press brake 15 ton
  • Four-slide machine
  • Coil feed & straightener

Tool & Die Making

We design, build, and maintain precision tooling in-house. Our tool room combines AutoCAD drafting, vertical EDM, and conventional machining to produce dies and fixtures built to last. Existing tooling repair and modification also available.

SpecificationValue
DesignAutoCAD
EDMVertical EDM
Die MaterialsD2, A2, M2, S7
ToolingBuilt in-house
RepairYes
D2 Tool SteelA2 Tool SteelM2 High Speed SteelS7 Shock-Resistant SteelP20 Mold SteelCarbide inserts
  • Vertical EDM
  • AutoCAD / CAD drafting
  • Conventional mills & lathes
  • Surface grinders

Welding

Full-service welding capabilities across a wide range of processes and base metals. From structural fabrication to precision TIG work on thin-wall stainless, with quality-controlled results.

SpecificationValue
SMAWStick
GTAWTIG
GMAWMIG
FCAWDual Shield
Spot75 KVA
Carbon SteelStainless Steel (304 / 316)AluminumGalvanizedTool Steel
  • TIG welders
  • MIG welders
  • Stick (SMAW) welders
  • Dual-shield FCAW
  • 75 KVA spot / projection welder

3D Design & Services

In-house 3D design and engineering. We model parts in SolidWorks from a concept, sketch, or sample, with design-for-manufacturability built in so the part is ready to machine or stamp. Reverse engineering turns 3D scans into editable models, and FDM printing delivers rapid prototypes, fixtures, and tooling aids.

SpecificationValue
3D DesignSolidWorks
DFM ReviewIncluded
3D ScanningAvailable
Reverse Eng.Scan to CAD
FDM PrintingAvailable
File FormatsSTEP / IGES
PLAPETGABSTPU (Flexible)
  • SolidWorks (3D CAD)
  • 3D scanner
  • FDM 3D printer

Secondary Operations & Finishing

From one source, we handle the full part lifecycle: welding, heat treating, plating, deburring, and laser marking. We coordinate finishing and treating so you don't have to manage multiple vendors. Kanban inventory programs and emergency same-day or next-day delivery available for critical supply chains.

SpecificationValue
Welding75 KVA
AssemblyOrbital riveters
Heat TreatCoordinated
PlatingCoordinated
DeburringTumble & Manual
Laser MarkingYes
KanbanAvailable
CarburizingHardeningAustemperingStress RelievingCryogenicBlack OxideZinc ChromateNickel PlatingAnodize
  • 75 KVA spot / projection welder
  • Orbital riveters
  • Heat treating furnaces
  • Plating lines
  • Tumble deburring
  • Laser marking

Kanban Programs

We support managed inventory programs: your parts on the shelf, shipped when you need them.

Emergency Orders

Same-day and next-day delivery available for critical supply-chain situations.

Employee Involvement

Continuous improvement is built into how we work. Every employee takes ownership of quality.

Ready to Get Started?

Send us your drawings or describe your project. We respond within one business day.